Safe operation regulations for bridging machine

1. The specified heights on both sides of the longitudinal running track of the bridge erecting machine require corresponding levels and keep stable. The lateral running tracks of the front, middle and rear legs are required to be horizontal, and the spacing is strictly controlled. The three tracks must be parallel.
  2. For the installation of diagonal beam bridge concrete beams, the position of the front, middle and rear outrigger walking wheels of the bridge crane, the left and right wheels should be staggered back and forth, and the distance can be calculated according to the oblique angle so that the outrigger wheels can run on the same horizontal track (For specific matters, please contact the manufacturing unit).
  3. The bridge erecting machine should make all preparations for its longitudinal movement. It is required to be in place once, and no stoppage is allowed.
  4. When the bridge crane travels longitudinally with a concrete beam, the front outriggers are required to be tightened and fixed with a hoist (5t) and the traverse track to enhance stability.
  Fifth, when the bridge is installed with vertical slopes, the bridge erecting machine should be longitudinally displaced to prevent sliding. For example: use triangular iron blocks to protect the front and back of the wheel, especially the middle leg is very close to the beam end, pay attention to control when shifting.
  6. After the bridge erecting machine is assembled, it is necessary to perform a trial lifting operation, or after the concrete beam is tested, the bridge erecting machine is in place to start the installation operation.
  7. When installing bridge cranes, pay attention to safety inspections. A comprehensive safety inspection must be performed for each hole installed. If problems are found, stop working and deal with them in time before continuing operations. Failure of mechanical electrical belts is not allowed.
  Eighth, installation operation is not allowed to overload operation, can not be lifted diagonally.
  Nine, the processing material of the connecting pin must be carried out in accordance with the requirements of the design drawing, and can not be replaced by low-grade steel processing.
  It is strictly forbidden to operate at winds above ten and five levels. It is necessary to use rigging to stabilize the bridge crane and crane crane. When the bridge crane stops working, cut off the power to prevent accidents.
  Eleventh, the erecting machine must be strictly controlled in position to ensure the smooth installation of precast concrete beams.
  12. Since the bridge erecting machine belongs to the installation of large-scale special equipment for the bridge, the operation of the bridge erecting machine must clearly define the division of labor, unified command, and set up a full-time operator, a full-time electrician and a full-time safety inspector. There must be strict construction organization and measures to ensure construction safety. The basic personnel requirements are as follows:
  1 commander: familiar with the basic requirements of bridge structure and lifting work. First of all, familiar with the structure, assembly procedures, operating methods and requirements in the instruction manual of the bridge crane, and have a certain organizational ability, familiar with the command signal, strong sense of responsibility;
  An electrician: can understand the circuit diagram of the bridge machine and can wire according to the diagram, can quickly troubleshoot the fault in the work, strong sense of responsibility, proficient in business, agile person who is responsible for and responsible for the operation of the bridge machine;
  1 hydraulic worker: familiar with the basic knowledge and use and maintenance skills of hydraulic systems, and be able to operate and troubleshoot correctly;
  3 lifting workers: with many years of experience in lifting work, strong sense of responsibility, certain mechanical knowledge, familiar with crane operation regulations and safety regulations, serious and responsible work, meticulous;
  3 auxiliary workers: young people who have certain cultural knowledge, are physically strong, can bear hardships and stand hard work, and are willing to study business, and are used as training targets.
  Thirteen, when the cantilever is moved longitudinally, the upper two days of the car must retreat, the preceding day of the car retreat to the rear outrigger; the acquired day of the vehicle retreat to the middle of the rear outrigger and the rear top high outrigger.
  14. When the top of the middle-high leg is high, the front crane must retreat to the front leg; the rear crane must retreat to the rear leg.
  15. When the front outriggers or rear top outriggers are raised, the two-day vehicle must retreat near the middle legs.
  16. After the top leg of the front leg is in place, a special clamp must be used to lock the top leg stroke to prevent the jack from being stressed for a long time.
  17.Hydraulic system
  1. The two ball-type globe valves on the same hydraulic cylinder must be closed or opened at the same time. Never open only one of the periods and close the other, otherwise it will cause an accident or even cause the hose to burst or the hydraulic cylinder to be damaged;
  2. Determine the setting value of the relief valve according to the different working conditions of the front, middle and rear three outriggers and the lifting beam jack, but the maximum value should not exceed 31MPa. After the setting, the nut is used to lock it, and the setting pressure cannot be changed arbitrarily. If it is too small, it will often overflow during work, causing the oil temperature to rise or even fail to work. If the setting pressure is too large, it will not provide safety and damage the components. The specific setting value is determined by the on-site technicians;
  3. When the oil temperature exceeds 70 ℃, the machine should be stopped for cooling. When the oil temperature is lower than 0 ℃, it should be considered to replace the low-temperature hydraulic oil.
  4. If any component or pipeline fails, it should be shut down immediately and inspected and repaired by trained professional technicians. Operators must not disassemble without authorization;
  18. The bridging machine must be equipped with a lightning protection device, which shall be resolved by the user.
  XIX. The bearing capacity of the traveling square beam of the bridge crane should meet the relevant requirements, and the free ends must be provided with retaining irons. The travel box of the cart is equipped with special tools (wedge iron) and warning signs. If the cart is out of control due to mechanical, electrical or misoperation, the wedge iron is inserted into the travel wheel between the tracks, so that the bridge crane cannot continue. Slip.
  Twenty, at both ends of the vertical or horizontal movement of the bridge crane, iron must be provided to ensure the safe displacement of the bridge crane.
  Twenty-one, the height of the front, middle and rear outriggers should be adjusted before the bridge crane works, so that the longitudinal slope of the main beam of the bridge crane is less than 1.5%.
  22. The longitudinal slope of the longitudinal travel track of the bridge erecting machine is less than 3%, and it shall be adjusted to this requirement if it is not met.
  Twenty-three, when the bridge erecting machine is in a downhill working state, when the longitudinal slope of the longitudinal track is> 1% to 3%, the hoisting machine must be used to protect the bridge erecting machine to prevent the trolley from sliding down.